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Multi-channel ultrasonic thickness gauge OEM boards

November 4, 2020July 4, 2023

Broadsens released two OEM versions of multi-channel ultrasonic thickness gauge: UT100 and UT200S. Both of them are ideal for robotic thickness measurement, or online thickness measurement. UT200 has a RS485 interface, while UT200S has an Ethernet interface. UT200 has a resolution of 0.01mm, and UT200S has a resolution of 0.001mm. Moreover, UT200S allows user to view and download the waveform data to a local computer. UT200S can also have echo-echo mode, which can ignore the paint layer in a pipe. UT200 is designed for an economic solution, and UT200S is designed for high resolution, high performance and advanced analysis. For detailed specifications, please refer to the product description. Update on October 2022: UT100 is discontinued. UT200 is upgraded to the latest UT200S for improved accuracy.

Broadsens Received ISO 9001:2015 Certification

September 25, 2020March 1, 2025

Broadsens Corporation develops and sells ultra-low power wireless sensor systems that consist of ultra-low power wireless vibration sensors, wireless temperature sensors, wireless IMU, wireless ultrasonic sensors, edge-computing gateways and analysis software; and ultrasonic systems that include BroadScan D200, BroadScan D110C and multichannel ultrasonic thickness gauge UT200S .

Broadsens has been ISO 9001:2015 certified since 2019. Please find the latest ISO 9001:2015 certificate by ANAB accredited organization below.

Ultrasonic Scanner BroadScan D200 is released

May 24, 2020February 26, 2023

BroadScan D200 is released in worldwide market. BroadScan D200 is a combined device of lamb wave generator, piezoelectric power amplifier, high speed data acquisition and network based control software. Although its size is small, it has lots of functions. The ultrasound based structural health monitoring is so easy now thanks to BroadScan D200‘s quick connection and release connector. A single or multiple piezoelectric sensors can be connected to D200 in a matter of seconds. With Broadsens’ compact piezoelectric sensors, one can set up a structural health monitoring system in a few minutes. BroadScan D200 is easy to use thanks to its web interface. Multiple D200s can be connected via Ethernet to form a distributed structural health monitoring system. It has the same digital sensor interface as the BroadScan D100 and BroadScan D110C, so that one can add vibration sensors, strain gauge, temperature, distance or other sensors to the whole system. For detailed technical specifications, please check out the BroadScan D200 introduction page.

BroadScan D200 has the best value on the market. It is very affordable with many features. Please contact Broadsens for a quote.

World’s first Train Coupler Online Monitoring System by Broadsens

Broadsens installed world’s first online train coupler monitoring system in a freight train in 2019. The system was designed to monitor the status of the train coupler. A train coupler is an important component in the train, which connects cars in between and bears heavy strain when the train is in operation. The online train coupler monitoring system consists of data acquisition device BroadScan D110C, Wireless Gateway GU100, compact piezoelectric ultrasound sensors BHU100, BHU200 and BHU500 made by Broadsens. The piezoelectric ultrasound sensors monitor cracks, corrosion and erosion on the train coupler and draft gear. The working environment is very harsh with lots of dusts, shocks, vibrations and rain.

BroadScan D110C industrial ultrasonic scanner — BroadScan D110C used to monitor cracks and corrosion on a train coupler

After months of usage, the system is still working strong, as shown in the following picture.

BroadScan D110C mounted on train for coupler and draft gear monitoring — Train coupler online monitoring system after months of usage

The system also consists of strain gauges, temperature sensor, distance sensor and vibration sensor to monitor the status of draft gear. The draft gear is another important part, which absorbs vibration and reduces the impact between train cars. The train draft gear is hidden behind the coupler, so that even when it is obsolete, it is hard to tell. Broadsens’s online train monitoring system will tell if the draft gear is in healthy condition or obsolete for the first time.

Broadsens multifunction sensor for distance and vibration monitoring

Broadsens is selected as Top 10 Industrial IOT Solution Providers 2019

Broadsens is selected as one of the “Top 10 Industrial IOT Solution Providers 2019″ by Manufacturing Technology Insights. Broadsens’s wireless vibration sensors (accelerometers), wireless temperature sensors, wireless dynamic angle sensors (IMUs), wireless strain gauges, wireless pressure sensors are designed for direct industrial usage with great value. Broadsens also provides custom IOT solutions for different industries.

For the past few months, the selection panel has evaluated a magnitude of Industrial IOT solution providers based on their ability to assist, consult and overcome the challenges and complexities in the realm of Industrial IOT. The nominations are also from senior executives in the Manufacturing Industry. The final leg of the selection process is a advisory panel of directors and C-level executives of enterprises utilizing the solutions of Industrial IOT Companies. Manufacturing Technology Insights is a magazine to assist the enterprises in selecting innovative Industrial IOT solutions. The following pictures shows Broadsens’s wireless gateway GU100 for industrial IOT applications (Update 2023: Please upgrade to the latest wireless gateway GU300 series).

Wireless Gateway GU100

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